Choosing the Right Locknut: All-Metal versus Nylon Locknuts

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All-metal and nylon-insert designs are the two most common types of locknuts we manufacture at Lok-Mor®. It’s also one of the most frequent questions we hear from buyers and engineers: when is an all-metal locknut the better choice, and when does a nylon-insert locknut make more sense?

Both styles are proven solutions, but they behave differently in heat, vibration, installation torque, and environmental exposure. Below is a clear comparison, along with examples of Lok-Mor® locknut designs to help you narrow in on the right fit for your application.

Locknuts with Nylon Inserts: A Brief Overview

Nylon-insert locknuts, often referred to as “nylocs”, are a popular and versatile subgroup of locknuts. These nuts feature an insert, typically made of nylon or polymer, that deforms around the bolt threading when tightened to create a powerful lock.

At Lok-Mor®, we manufacture three locknuts with nylon inserts:

  • The N-LOC™
    • The N-LOC™ is our standard nylon insert locknut. The nylon at its base creates a reliable locking mechanism that prevents loosening over time. This versatile nut is ideal for many applications, including automotive assemblies, industrial machinery, and construction.

  • The PEL-LOC™
    • The PEL-LOC™ is our two-way pellet locknut. Unlike the N-LOC™, which contains a nylon insert at the base, the PEL-LOC utilizes a nylon pellet that extends through the wall of the locknut. Available with up to three pellets, the PEL-LOC design features a light-friction locking mechanism that can withstand harsh conditions.

  • The DBL-LOC®
    • The DBL-LOC® is a free-spinning nylon variant. This locknut turns freely on the bolt until tightened, at which point the poly, nylon, or Teflon insert deforms around the threads to create a secure seal against environmental contaminants, such as mud and moisture.

All-Metal Locknuts: Advantages and Tradeoffs

All-metal locknuts are extremely common, and the specific locking method can vary significantly by design. While nylon-insert locknuts lose effectiveness at around 121° C (250° F), all-metal designs offer significantly greater heat resistance.

However, all-metal locknuts come with important tradeoffs. Depending on the design, they may damage bolt threads and typically require significantly more installation torque than nylon-insert locknuts. They can also be more vulnerable to moisture and corrosion unless they’re treated with the appropriate plating, coating, or material selection.

Here are a few examples of all-metal locknut designs we offer at Lok-Mor:

  • The ANCO® PN-LOC®
    • The ANCO® PN-LOC® is our award-winning structural locknut. It features a stainless-steel ratchet pin and a unique locking indentation to ensure consistent locking torque. The design of the ANCO® PN-LOC® provides unmatched vibration resistance.

  • The SPN-LOC®
    • The SPN-LOC® is a free-spinning locknut with serrated locking elements. These serrated elements bite into the mating surface when tightened for a secure lock without the need for washers.

  • The TRI-LOC®
    • Our triple prevailing-torque locknut is easily identifiable by the three locking elements at the top of the nut. These elements deflect the threading when tightened, making it self-locking and highly resistant to vibration.

How to Pick the Right Locknut for Your Application

There are many different types of locknuts, each designed for specific applications. When picking between a nylon-insert locknut and a metal locknut, choose the one that matches your application requirements the best.

All-Metal vs. Nylon-Insert Locknuts: Key Differences
Feature All-Metal Locknuts Nylon-Insert Locknuts
Locking Torque Required for Installation Very high Moderate
Damage to Threads Depends on type; can destroy or alter threading Minimal to none
Extreme Temperatures Resistant to high temperatures Not recommended above 121°C (250°F)
Environmental Contaminants Requires treatment, plating, or coating Resistant to moisture and other contaminants
Design Variety Many specialized varieties Fewer, more general designs

If you’re unsure which design is best for your application, Lok-Mor® can help you narrow the options quickly. See our complete line of free-spinning and prevailing-torque locknuts, send an email to [email protected], or contact us today to discuss your application and find the best solution.

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